The internal quality of organic fertilizer mainly depends on raw material fermentation and product formula. The key factors affecting the fermentation of organic fertilizer production process are: microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water content, pH value, aeration control. If one factor is not properly controlled, the whole fermentation will be affected, resulting in incomplete fermentation of materials or long fermentation time. If the material fermentation is well formulated, the effect is better than inorganic fertilizer, and the cost is also low. It can also improve the living environment of plants and become green fertilizer. The formula of organic-inorganic compound fertilizer is different from that of inorganic fertilizer, and there are also differences in different soil and crop formulas. The organic fertilizer manufacturing process is different from that of compound fertilizer, and the fertilizer production machine is also different. https://www.zztchi.com/fertilizer-production-line/bio-organic-fertilizer-production.html
Difference of production technology between compound fertilizer and organic fertilizer
The machines required for the organic fertilizer manufacturing process is mainly divided into two parts, fermentation part and production granulation part. NPK fertilizer manufacturing process (https://www.zztchi.com/fertilizer-production-line/npk-fertilizer-production-line.html) is mainly granulation processing. The granulation part of organic fertilizer is also different from that of inorganic fertilizer.
Because organic raw materials are different from inorganic raw materials, the production of inorganic raw materials can be mainly based on the formula of raw materials, which is mainly chemical reaction. If the formula is proper, the operation is skilled, the pelletizing rate is very high, and the production is relatively easy. Roller granulator (https://www.zztchi.com/fertilizer-granulator-series/roller-press-granulators.html) is suitable for dry granulation of NPK fertilizer and disk granulator is suitable for wet granulation.
For organic fertilizer, granulation is difficult even if the raw materials are fermented well, because the characteristics of organic raw materials are light, rough, low adhesion, and a wide variety of organic raw materials. Raw materials have different characteristics, so when selecting fertilizer granulating machine, special attention should be paid, otherwise not only the output will be affected, but also the appearance of the product is not beautiful. Rotary drum granulator (https://www.zztchi.com/fertilizer-granulator-series/rotary-drum-granulator.html) is generally used for granulation of organic fertilizer and compound fertilizer.
When selecting the organic fertilizer production machine, we should pay attention to the following points: output of organic fertilizer production, organic raw materials, fermentation mode, fertilizer granulator machine, mechanization degree of organic fertilizer equipment. These are key factors in purchasing equipment. In short, organic fertilizer production is a relatively complex process, but the risk is relatively small, which can bring rich profits to the enterprise.
Difference of production technology between compound fertilizer and organic fertilizer
The machines required for the organic fertilizer manufacturing process is mainly divided into two parts, fermentation part and production granulation part. NPK fertilizer manufacturing process (https://www.zztchi.com/fertilizer-production-line/npk-fertilizer-production-line.html) is mainly granulation processing. The granulation part of organic fertilizer is also different from that of inorganic fertilizer.
Because organic raw materials are different from inorganic raw materials, the production of inorganic raw materials can be mainly based on the formula of raw materials, which is mainly chemical reaction. If the formula is proper, the operation is skilled, the pelletizing rate is very high, and the production is relatively easy. Roller granulator (https://www.zztchi.com/fertilizer-granulator-series/roller-press-granulators.html) is suitable for dry granulation of NPK fertilizer and disk granulator is suitable for wet granulation.
For organic fertilizer, granulation is difficult even if the raw materials are fermented well, because the characteristics of organic raw materials are light, rough, low adhesion, and a wide variety of organic raw materials. Raw materials have different characteristics, so when selecting fertilizer granulating machine, special attention should be paid, otherwise not only the output will be affected, but also the appearance of the product is not beautiful. Rotary drum granulator (https://www.zztchi.com/fertilizer-granulator-series/rotary-drum-granulator.html) is generally used for granulation of organic fertilizer and compound fertilizer.
When selecting the organic fertilizer production machine, we should pay attention to the following points: output of organic fertilizer production, organic raw materials, fermentation mode, fertilizer granulator machine, mechanization degree of organic fertilizer equipment. These are key factors in purchasing equipment. In short, organic fertilizer production is a relatively complex process, but the risk is relatively small, which can bring rich profits to the enterprise.
Disc granulator fertilizer production line
https://www.zztchi.com/fertilizer-granulator-series/disc-granulator.html
1. The structure of the disc granulator machine is novel, novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of existing fertilizer plants.
2. The inclination of the large plate can be adjusted. The angle gasket is used for flexible and convenient adjustment.
3. Adopt unique unpowered combination scraper integration to reduce auxiliary power consumption.
4. The big plate is composed of a plate body and a plate section. Reduce the main motor power. The disc joint can be adjusted up and down along the disc body. The end of the disc joint is a side flange, which can ensure that the material ball is not pulled or torn when the material ball is out of the disk.
5. The edge is cleaned by the unpowered combination scraper, the angle is cleared by the angle scraper, and the unique treatment technology of the disc body is used.
Drum granulator fertilizer production line
https://www.zztchi.com/fertilizer-granulator-series/rotary-drum-granulator.html
Rotary drum granulator is suitable for granulation processing of large, medium and small organic fertilizers and NPK fertilizers. It has a wide range of applications and is used to produce high, medium and low concentration special compound fertilizers for various crops. The fertilizer production line has a large output and is equipped with large equipment such as dryers and coolers.
Double roller granulator fertilizer production line
https://www.zztchi.com/fertilizer-granulator-series/roller-press-granulators.html
Roller granulator is the key equipment of compound fertilizer granulation. It is matched with corresponding equipment to form a small fertilizer production line to realize continuous and mechanized production of a certain capacity. The fertilizer production line of double roller extrusion granulator does not need to be dried and produced at normal temperature. The product is rolled once to make the product quality meet the technical index requirements of compound fertilizer. It is an updated product of energy saving and consumption reduction in compound fertilizer industry.
Applicable materials of double roller press granulator
The granulator can be used for continuous production and processing of various raw materials in fertilizer plant. Ammonium chloride, ammonium sulfate, potassium chloride, magnesium sulfate and other high, medium and low concentration compound fertilizers and chemical raw materials, as well as inorganic fertilizer raw materials, organic fertilizer raw materials, organic biological fertilizer raw materials, etc.
Working mode of double roller granulator
Mainly through external pressure, the material is forced to pass through the gap between two rollers rotating on the opposite side, and is compressed into sheets. In the rolling process, the actual density of the material can be increased by 1.5-3 times, reaching a certain strength requirements. Compared with drum granulation (https://www.zztchi.com/fertilizer-production-line/new-type-stirring-tooth-drum-granula.html) and other pelletizer, the roller extrusion granulator has the advantages of low price, small floor space and flexible operation. By changing the slotting form of the roll surface, the sheet, strip and oblate materials can be obtained to meet the needs of customers. Dry powder raw materials can be granulated directly without subsequent drying and drying process.
The transmission connection part of the extrusion pelletizer, the motor drives the belt pulley, the V-belt and the reducer to make the head work, the other chain wheel and the chain form the transmission chain, which is transmitted to the crushing and separation work part, the transmission reducer and the head work part are meshed with the nylon pin coupling to transmit the transmission.
Features of double roller granulator
https://www.zztchi.com/fertilizer-granulator-series/roller-press-granulators.html
1. Compact structure, convenient maintenance and simple operation.
2. Fertilizer production process is short, energy consumption is low and efficiency is high.
3. The machine has low failure rate and wide range of applicable raw materials. The rolling can be adjusted freely according to different materials.
4. It can realize the production and control of one person and multiple machines.
Fertilizer manufacturing equipment processes organic wastes from agricultural production into organic fertilizers, and re-invests them in agriculture to realize the recycling of agricultural system. Organic agriculture is the combination of cultivation and aquaculture, as far as possible in agricultural production using waste processed into organic fertilizer, reduce production costs. Organic fertilizer manufacturing equipment is the key to organic agriculture.
Organic agriculture regards the whole farm as an organism and realizes the nutrient cycle within the farm as closed as possible. If a farm has aquaculture and processing industries corresponding to land production, the nutrient cycle of plants will be maximized within the farm, and the nutrient transfer between farms will be minimal. Organic fertilizer production line is the bridge to realize the conversion of crop straw, residue and other wastes.
Processing of organic fertilizer production line
Wastes from agricultural production and livestock farming were collected and composted for high temperature fermentation. The pre-treatment of organic fertilizer production line mainly utilizes the function of various microorganisms to mineralize, humify and innocuously plant organic residues, so as to transform various complex organic nutrients into soluble nutrients and humus. At the same time, the high temperature produced during accumulation is used to kill the germs, eggs and weed seeds in raw materials, so as to achieve the goal of harmlessness.
The decomposed materials are sent to the organic fertilizer production line equipment for further processing of organic fertilizer. The equipments required for biofertilizer production (https://www.zztchi.com/industry-info/how-choose-purchase-biofertilizer-production-equipment.html) mainly includes compost crushing, ingredients of different raw materials, mixing, granulator machine to granulate organic fertilizer, drying and cooling, screening of finished products, and quantitative packaging.
High economic value of organic fertilizer production line
The organic fertilizer processed by the organic fertilizer production line is applied to the soil to produce organic food with better taste. According to the nature of raw materials, the drum granulation (https://www.zztchi.com/fertilizer-production-line/new-type-stirring-tooth-drum-granula.html) are used to process organic fertilizer, which has long-term fertilizer effect and higher nutrition. Organic production mode not only protects the environment, but also improves the income of planting crops, saves energy. Organic agriculture has far-reaching influence, and the market prospect of organic fertilizer production line is good.
